流动液体颜色在线检测方法研究

    Research on online color detection methods for flowing liquids

    • 摘要: 为解决流动液体检测方法存在的实时性不足、环境适应性差等问题,研究搭建了一套基于可见光谱分析技术的流动液体在线检测系统。通过设计涵盖不同颜色(红、黄、蓝、紫)和不同浓度(高浓度区间20%~40%、低浓度区间0.05%~0.6%)的实验,分析不同变量对流动液体在线检测系统检测性能的影响及原因。实验结果显示:系统在不同颜色、浓度下均能保持较好的重复性;其中黄色样品的重复性最好,蓝色样品最差,紫色样品与红色样品重复性较为接近,介于黄色和蓝色之间;样品的重复性在边界浓度为20%、40%时表现较差,在25%~35%浓度区间表现较好;蓝、黄两种颜色样品的亮度(L*)和饱和度(Cab)的线性响应极高(R2>0.96),蓝色样品的色相角(hab)变化先快后慢,黄色样品色相角(hab)变化范围较小(<2°)。结果表明,该系统能在复杂流动环境中实现对液体的在线检测,为工业生产中液体颜色在线检测方法的改进提供了有效参考。

       

      Abstract: To address the limitations of traditional flowing liquid detection methods, such as insufficient real-time performance and poor environmental adaptability, an online detection system for flowing liquids based on visible spectroscopy was developed. By designing experiments covering different colors (red, yellow, blue, purple) and concentrations (high concentration range of 20%–40%, low concentration range of 0.05%–0.6%) the effects and causes of different variables on the detection performance of the online flowing liquid detection system are analyzed. Experimental results showed that the system maintained good repeatability across different colors and concentrations. The yellow sample exhibited the best repeatability, while the blue sample showed the poorest. The repeatability of purple and red samples performed similarly, with repeatability levels between those of yellow and blue. Sample repeatability was relatively poor at boundary concentrations of 20% and 40%, while it performed better in the concentration range of 25%–35%. The lightness (L*) and saturation (Cab) of blue and yellow samples exhibited highly linear responses (R2>0.96). The hue angle (hab) of blue sample changed rapidly initially and then slowed, while yellow sample exhibited only a small variation in hue angle (<2°). The results demonstrated that the system is capable of achieving online liquid detection in complex flow environments, providing valuable insights for refining liquid color online detection methods in industrial production.

       

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