机器视觉复杂零件尺寸全自动测量系统

Automatic measurement system for complex part dimensions using machine vision

  • 摘要: 在开关设备领域,操动机构是开关的核心器件,其零件种类繁多,外形复杂,实现这些零件尺寸全自动测量是该行业智能制造的本质要求。研究基于机器视觉的零件尺寸全自动测量方法与系统,首先应用机器视觉获取料箱中零件图像,并自动识别零件轮廓中心坐标与姿态,应用机器人从料箱抓取零件放到旋转多工位测量转台的上料工位;然后,自动化转台旋转被检测零件,布置于各检测工位、安装在运动导轨上的多个工业相机自动获取零件的各向视图图像,通过图像分析算法测量零件尺寸;最后,根据测量结果,机器人放置检测后的零件到相应料箱,完成复杂形状多类零件的全自动测量。试验结果表明:系统对四类零件关键尺寸的测量均满足零件测量精度要求,且系统能够完成多种复杂形状零件尺寸全自动测量,单个零件平均测量时间为40 s。

     

    Abstract: In the field of switchgear, the operating mechanism is the core component of the switch, with a wide variety of parts and complex shapes. Achieving fully automatic measurement of these parts dimensions is an essential requirement for intelligent manufacturing in this industry. A fully automatic measurement method and system of parts dimensions based on machine vision were studied. Firstly, the machine vision was used to acquire the image of the part in the bin, the center coordinate and attitude of the part contour were automatically identified, and the robot was used to grab the part from the bin to the loading station of multi-station measuring rotary turntable. Then, the automatic turntable rotated the inspected part, multiple industrial cameras were deployed at various inspection stations and installed on motion rails to automatically capture images of parts in all directions, and the dimensions of the part were measured through the image analysis algorithm. Finally, according to the measurement results, the inspected parts were placed into the corresponding material box by robot, thus completing the fully automatic measurement of complex shaped and multi-class parts. The test results show that the system measures the key dimensions of four types of parts and meets the measurement accuracy requirements for that part. And the system can automatically measure the dimensions of various complex shaped parts, with an average measurement time of 40 s for a single part.

     

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