基于匀光变焦的激光切割、焊接光学系统设计

Design of cutting and welding optical system based on laser uniform light and zoom

  • 摘要: 为了切割焊接不同厚度板材,提高加工质量,设计了一种激光能量平顶分布、光斑大小可调的激光切割、焊接一体光学系统。通过仿真分析微透镜阵列的子透镜口径和焦距对光斑均匀度的影响,设计微透镜阵列,将多模激光束整形成能量平顶分布的正方形光斑;基于光学补偿原理,推导变倍比与镜组移动距离的关系,设计了光学补偿式变焦光学系统。设计结果表明:微透镜阵列与变焦光学系统相结合,可实现切割光斑尺寸0.5 mm×0.5 mm,0.75 mm×0.75 mm,1 mm×1 mm三档可调,像面零漂移,光斑均匀度大于88.80%;数字振镜扫描角度为±1.44°时,最大焊接范围0~6 mm,焊接边缘光斑均匀度>87.72%,成功实现了匀光和变斑的功能,可满足不同应用场景下切割和焊接的需求。

     

    Abstract: An integrated laser cutting and welding optical system with flat distribution of laser energy and adjustable spot size was designed in order to improve the quality of cutting and welding plates with different thicknesses. The influence of sub-lens aperture and focal length on spot uniformity of microlens array was analyzed by simulation. A microlens array was designed to transform the multi-mode laser beam into a square spot with a flat-top energy distribution. Based on the principle of optical compensation, the relation between the zoom ratio and the moving distance of the lenses was deduced, and the optical compensation zoom optical system was designed. The design results show that the microlens array combined with the zoom optical system can achieve the cutting spot size of 0.5 mm×0.5 mm, 0.75 mm×0.75 mm, 1 mm×1 mm three variable, with zero drift of image plane and spot uniformity greater than 88.80%. When the scanning angle of the digital galvanometer is ±1.44°, the maximum welding range is 0~6 mm, and the spot uniformity of the welding edge is greater than 87.72%. The function of smoothing light and changing spots is successfully realized to meet the needs of cutting and welding in different application scenes.

     

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