基于标准轴承的亚秒级竖直轴系设计及晃动精度检验

Design of sub-second vertical spindle system based on standard bearing and inspection method of wobble accuracy

  • 摘要: 为了解决亚秒级竖直轴系晃动精度检验不确定度大的问题,首先提出了一种基于标准双排球轴承的亚秒级竖直轴系结构设计方案,并结合有限元仿真,基于误差合成理论分析了轴系理论晃动精度优于0.42″(3σ);随后分析了基于水平仪法和五角棱镜法两种常规精度检验方案的不确定度,分别不小于0.4″(k=2)和0.37″(k=2),无法满足所提亚秒级竖直轴系的晃动精度检验需求,因此提出了一种新的方法−折转光路自准直法,检验方法扩展不确定度仅为0.13″(k=2);最后完成了样机研制,单圈72点流程和4圈12点流程的轴系晃动精度检验结果分别为0.38″(3σ)和0.20″(3σ),达到了国内领先水平。检验结果验证了所提亚秒级晃动精度检验方法的正确性,同时也说明了基于标准轴承实现亚秒级晃动精度设计思路的可行性,为亚秒级竖直轴系设计与检验提供了新的思路。

     

    Abstract: In order to solve the problem of large uncertainty of the wobble accuracy test for the sub-second vertical spindle system, a structure scheme based on the standard double-row ball bearing was proposed. Based on the finite element simulation and the error synthesis theory, it was found that the wobble error of the spindle system was better than 0.42″ (3σ). After that, the uncertainties of the two conventional precision test schemes based on the method of horizontal instrument and the method of pentagon prism were analyzed, which were not less than 0.4″ (k=2) and 0.37″ (k=2), respectively, and could not meet the requirements for the wobble error test of the sub-second vertical spindle system. Therefore, a kind of inflected optical circuit was proposed, and the uncertainty of the test results was only 0.13″ (k=2). Finally, the prototype was completed. The test results of the 1-ring 72 points and the 4 ring 12 points are 0.38″ (3σ) and 0.20″ (3σ), respectively, reaching the leading level at home, which verifies the correctness of the proposed sub-second wobble error test method, illustrates the feasibility of implementing sub-second wobble based on standard bearing, and provides a new idea for design and inspection of the sub-second vertical spindle system.

     

/

返回文章
返回