高分辨率多光谱工业炉膛内窥镜设计

Design of industrial furnace endoscopes with high resolution and multiple spectra

  • 摘要: 针对现有炉膛监测工业内窥镜成像分辨率低、受粉尘影响测温精度不足的问题,设计加工了一款可见波段(0.48 μm~0.65 μm)与红外波段(3 μm~5 μm和8 μm~12 μm)多光谱双通道工业内窥镜,视场角不小于100°,总口径小于60 mm,光学总长大于1000 mm。可见波段、中波红外波段、长波红外波段光学系统调制传递函数(MTF)分别在180 lp/mm、30 lp/mm、12.7 lp/mm处大于0.2。经过被动消热差处理,整体光学系统在10 ℃~70 ℃温度范围内受热差影响小。公差分析结果表明,内窥镜在可见波段1 m~5 m处可清晰成像,在5 m处可分辨4 mm线宽。设计的工业内窥镜在工厂炉膛内经测试验证,可以有效解决炉膛内高温、多尘环境下的监测难题,提升工业炉窑的运行安全性和生产效率。

     

    Abstract: In order to solve the existing problems for furnace monitoring, industrial endoscope imaging resolution is low and it is susceptible to dust, which affects the accuracy of temperature measurement. A dual-channel industrial endoscope with multiple spectrum in the visible band (0.48 μm~0.65 μm) and infrared band (3 μm~5 μm and 8 μm~12 μm) was designed and processed. It had a field of view of not less than 100°, a total aperture of less than 60 mm, and a total optical length of more than 1 000 mm. The modulation transfer functions (MTF) of the optical system in the visible band, mid-wave infrared band, and long-wave infrared band are greater than 0.2 at 180 lp/mm, 30 lp/mm, and 12.7 lp/mm, respectively. After passive heat dissipation treatment, the overall optical system was less affected by the thermal difference within the temperature range of 10 ℃ to 70 ℃. The tolerance analysis results show that the designed endoscope has high-resolution imaging quality in the range of 1 m to 5 m object distance, and can distinguish 4 mm line width at 5 m. The designed industrial endoscope has been tested and verified in the factory furnace, which can effectively solve the monitoring problems in the high-temperature and dusty environment of the furnace, and improve the operational safety and production efficiency of industrial furnaces and kilns.

     

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