李淑军, 田昌勇, 周传扬. 基于结构光的激光自动焊接跟踪研究[J]. 应用光学, 2023, 44(6): 1280-1285. DOI: 10.5768/JAO202344.0610016
引用本文: 李淑军, 田昌勇, 周传扬. 基于结构光的激光自动焊接跟踪研究[J]. 应用光学, 2023, 44(6): 1280-1285. DOI: 10.5768/JAO202344.0610016
LI Shujun, TIAN Changyong, ZHOU Chuanyang. Research on automatic laser welding tracking based on structured light[J]. Journal of Applied Optics, 2023, 44(6): 1280-1285. DOI: 10.5768/JAO202344.0610016
Citation: LI Shujun, TIAN Changyong, ZHOU Chuanyang. Research on automatic laser welding tracking based on structured light[J]. Journal of Applied Optics, 2023, 44(6): 1280-1285. DOI: 10.5768/JAO202344.0610016

基于结构光的激光自动焊接跟踪研究

Research on automatic laser welding tracking based on structured light

  • 摘要: 设计实现了一种激光加工过程中,用于激光自动焊接焊道偏移跟踪识别的系统。该系统由结构光传感器、水平偏移识别算法和实时数据平滑算法组成,在不同工况条件下实时自动提取多种形状的焊道特征点数据,通过对特征点数据进行计算处理,获得焊道实时偏移数据,经过实时平滑算法进行滤波处理后输出给激光自动焊接装置,最终实现对水平跟踪的自动控制。在现场实际焊接测试中,该系统能够实时采集焊道偏移数据,并准确指导焊接激光输出头对焊道进行水平跟踪,为实现激光自动化焊接奠定了基础。

     

    Abstract: This article presents the design and implementation of a system for laser automatic welding bead offset tracking and identification during laser processing. The system consists of a structured light sensor, a horizontal offset recognition algorithm and a real-time data smoothing algorithm. It can automatically extracts weld bead feature point data of various shapes in real time under different working conditions. By calculating and processing the feature point data, the weld bead is obtained. The real-time offset data is filtered by a real-time smoothing algorithm and then output to the laser automatic welding device, ultimately achieving automatic control of horizontal tracking. In actual on-site welding tests, the system can collect weld bead offset data in real time and accurately guide the welding laser output head to horizontally track the weld bead, laying the foundation for the realization of automated laser welding.

     

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