基于混合视觉的金刚线布局智能检测方法

Intelligent detection method for diamond wire layout based on hybrid vision

  • 摘要: 硅片切割工艺在太阳能电池制造等工业领域中具有关键地位,其中,金刚线线槽及线网布局的精确检测对硅片质量与切割精度至关重要。然而,传统人工检测方法存在效率低、一致性差的缺点,而纯深度学习方法在应对此类高密度、弱对比度的周期性结构时,常因特征混淆导致定位与分割精度不足。因此,提出了一种混合检测方法,该方法首先通过频域分析与曲线拟合构建线槽位置编码模型,实现线槽的微米级分割与定位,随后设计了一种轻量化网络DARMobileV2实现单一线槽图像的快速分类,最后结合位置编码信息重构出完整的线网布局情况。实验结果表明,在典型检测条件下,该方法在边缘计算设备上检测准确率不低于99.6%,检测时间低于1 s,相较传统的人工检测方法,错检率降低97.74%,速度提升52.4倍,为硅片精密切割工艺提供了一种高效、可靠的自动化检测解决方案。

     

    Abstract: Precision silicon wafer cutting is a critical process in industrial fields such as solar cell manufacturing, where the accurate inspection of diamond wire grooves and the overall wire mesh layout is paramount for ensuring wafer quality and cutting precision. However, traditional manual inspection methods suffer from low efficiency and poor consistency. Furthermore, pure deep learning-based approaches often suffer from insufficient localization and segmentation accuracy due to feature confusion in such high-density, low-contrast periodic structures. To address these challenges, a hybrid inspection method was proposed. First, a wire groove position encoding model was constructed through frequency domain analysis and curve fitting, achieving micron-level segmentation and localization of the grooves. Next, a lightweight network DARMobileV2 was designed for rapid classification of single wire groove images. Finally, the complete wire mesh layout was reconstructed by integrating the position encoding information. Experimental results under typical detection conditions showed that the proposed method achieved a detection accuracy of no less than 99.6% on edge computing devices, with a detection time under 1 s. Compared with the traditional manual inspection method, the false detection rate was reduced 97.74%, and the speed was increased by 52.4 times. This method provides an efficient and reliable automated inspection solution for precision silicon wafer cutting process.

     

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