用于大型阶梯轴直径测量的光学成像系统设计

Design of optical imaging system for large-scale step-shaft diameter measurement

  • 摘要: 针对大型阶梯轴直径测量设备的光学成像系统因各透镜装配偏心造成的光轴不重合而导致的测量误差大的问题,提出一种利用平面反射镜进行误差补偿的对称式双远心光路-双CCD大直径测量方法。该方法的原理是:设计直径测量范围在600 mm~800 mm的对称式双远心光路-双CCD光学成像系统,在准直扩束系统和光学成像系统之间增加平面反射镜,以减少光路中的角度误差,修正系统中光轴的同轴度误差,改善光束的准直性,提升系统的成像质量和测量精度。设计结果表明:当光学成像系统在奈奎斯特频率为71.4 lp/mm时,调制传递函数(modulation transfer function, MTF)值高于0.65,场曲≤0.2 mm,畸变<0.13%。将设计的光学系统装配某大型阶梯轴直径测量设备后,实际测量结果表明:改进后的光学成像系统在原有测量设备基础上,可提高约1倍的测量精度。

     

    Abstract: To address the significant measurement errors caused by optical axis misalignment due to eccentric lens assembly in the optical imaging system of large step-shaft diameter measurement equipment, a symmetric dual-telecentric optical path dual-CCD measurement method with error compensation using a plane mirror is proposed. The principle is as follows: a symmetric dual-telecentric optical path dual-CCD optical imaging system is designed with a measurement range for diameters between 600 mm and 800 mm. A plane mirror is introduced between the collimating beam expansion system and the optical imaging system to reduce angular errors in the optical path, thereby correcting the coaxiality error of the system's optical axes, improving beam collimation, and enhancing the system's imaging quality and measurement accuracy. According to the design results, when the Nyquist frequency of the optical imaging system is 71.4 lp/mm, the modulation transfer function (MTF) value exceeds 0.65, the field curvature is less than or equal to 0.2 mm, and the distortion is less than 0.13%. After the designed optical system is integrated into a large step-shaft diameter measurement device, actual measurement results demonstrate that the improved optical imaging system can achieve approximately double the measurement accuracy compared to the original equipment.

     

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