大口径反射镜Wiffletree支撑结构的装调方法

Adjustment method of Wiffletree support structure for large aperture mirror

  • 摘要: 为满足静止轨道高分辨率成像与深空天文观测等领域的需求,在火箭运载能力快速发展的基础上,我国天基遥感相机的口径呈现跨越式发展,从1 m口径量级逐步迈向3 m及以上口径量级。Wiffletree支撑结构具有支撑点位分布均匀、形变适应性强等特点,在2 m及以上口径的反射镜组件中被广泛应用。但是,由于Wiffletree支撑结构的支撑点位数量多、结构连接环节复杂,传统的反射镜装调定位方法无法满足快速精准装配需求。该文提出了一种基于光机双向限位的多点联合定位方法,通过预先完成Wiffletree结构与相机承力板的定位装配,并调节反射镜与承力板的相对位置,确保镜面光轴指向精度满足要求;然后针对各支撑点进行微小调节,确保粘接间隙均匀、装配应力最小。所提方法在一块3 m口径反射镜组件的装调过程中进行了应用验证,验证结果表明,该方法装调应力小、效率高,可满足大口径反射镜Wiffletree支撑结构的装调要求。

     

    Abstract: In order to meet the needs of geostationary orbit high-resolution imaging and deep space astronomical observation, and on the basis of the rapid development of rocket carrying capacity, the caliber of space-based remote sensing cameras in China has developed by leaps and strides, from 1 m caliber to 3 m caliber and above. Wiffletree support structure is widely used in mirror assemblies with diameter of 2 m and above because of its uniform distribution of support points and strong deformation adaptability. However, due to the large number of support points and complex structural connection links of Wiffletree support structure, the traditional method of mirror assembly and positioning can not meet the needs of fast and accurate assembly. A multi-point joint positioning method based on the bidirectional limit of the optical machine was proposed. By completing the positioning assembly of the Wiffletree structure and the bearing plate of the camera in advance, and adjusting the relative position of the mirror and the bearing plate, the pointing accuracy of the mirror optical axis could meet the requirements. Finally, micro adjustment was made for each support point to ensure uniform bonding gap and minimum assembly stress. The method was applied to the installation and adjustment of a 3 m mirror assembly. The verification results show that the method has low stress and high efficiency, and can meet the requirements of the installation and adjustment of Wiffletree support structure of large aperture mirror.

     

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