用于多光谱相机的机器视觉系统设计

Machine vision system design for multispectral cameras

  • 摘要: 传统的机器视觉系统只能捕捉特定波长范围的光线,如可见光、近红外或紫外线,适用于基本的图像捕捉和分析任务,但在处理复杂的光学效应和色彩分析时存在局限性。随着传感器和镀膜技术的不断进步,多光谱相机等产品应运而生。为了满足日益复杂的检测和分析需求,机器视觉系统逐渐涵盖多个光谱区域。基于Zemax设计了一款应用于多光谱相机的机器视觉系统,工作波段为400 nm~700 nm、700 nm~800 nm、800 nm~100 0 nm,焦距为12 mm,相对孔径1∶2.2,半视场角为20.6°,总长小于115 mm,畸变小于0.8%,远心度低于1°。设计结果表明:系统通过整组调焦,可实现在500 mm~1 500 mm工作距内具有良好的成像质量,并满足公差加工要求。

     

    Abstract: Traditional machine vision systems are constrained to capture specific wavelength ranges of light, such as visible light, near-infrared, or ultraviolet, suitable for basic image capture and analysis tasks, but with limitations in dealing with complex optical effects and color analysis. As sensor and coating techniques continue to advance, the emergence of multispectral cameras has become apparent. In response to the escalating demands for sophisticated detection and analysis, machine vision systems are progressively integrating multiple spectral domains. A machine vision system for multispectral cameras based on Zemax was designed, with working bands of 400 nm to 700 nm, 700 nm to 800 nm, and 800 nm to 1 000 nm, a focal length of 12 mm, a relative aperture of 1 : 2.2, a half field angle of 20.6 °, a total length less than 115 mm, distortion less than 0.8%, and telecentricity lower than 1°. The design results indicate that the system achieves great imaging quality over a working distance of 500 nm to 1 500 mm through a set of focusing adjustments and meets tolerance processing requirements.

     

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